5 Best T-Shirt Materials for Screen Printing

Screen-printed t-shirts are loved by many and always in trend. They can be worn by both men and women for various formal and informal events. The best t-shirt materials for screen printing vary, each with its own characteristics.

Screen printing is a technique used to transfer designs or images onto various media like fabric, paper, or plastic. It typically involves a screen coated with light-sensitive material, used to print ink through gaps in the screen onto the desired media.

Types of Screen Printing for Fabric

There are various types of screen printing methods used to print designs on t-shirts. Each has its pros and cons, and the choice often depends on the design type, production volume, and budget. Here are some common types of screen printing for t-shirts:

Plastisol Printing

Plastisol printing uses PVC-based ink mixed with plastisol, then heated to dry the ink. The result is bright, durable prints with sharp and glossy finishes, ideal for solid colors. However, it requires an oven heat press for drying, which can be time-consuming and need special equipment.

Water-Based Printing

Water-based printing uses water-based ink that soaks into the fabric fibers. This method gives a softer feel and blends well with the fabric, offering an eco-friendlier option with fewer harmful chemicals. However, it doesn’t produce colors as vivid as plastisol and might need special techniques to prevent the ink from soaking too deep into the fabric.

Discharge Printing

Discharge printing uses ink to remove the fabric’s color and replace it with a new one. This method provides very soft prints and can handle complex designs with fine details, suitable for dark-colored shirts. However, it can be tricky and depends on the fabric type and base color.

Sublimation Printing

Sublimation printing uses sublimation ink that transitions from solid to gas, skipping the liquid phase, and bonds with polyester fibers. This method results in durable prints that don’t feel on the fabric’s surface, perfect for polyester shirts with full-color designs and photos. However, it’s only effective on polyester fabrics and not suitable for cotton.

Gel Printing

Gel printing uses gel-based ink that gives a glossy and textured print. It adds a three-dimensional effect and an attractive look to designs. However, applying and drying the gel can require special techniques and not all designs are suitable for this method.

Best T-Shirt Fabrics for Screen Printing

For the best results, consider both the screen printing method and the fabric type. Here are the top t-shirt fabrics for screen printing:

Cotton Combed

Cotton Combed

Cotton combed is made from cotton fibers that have undergone a special process to produce finer and stronger yarn. It’s used for making underwear, t-shirts, and everyday clothing needing extra comfort. Its smooth and even surface is ideal for detailed and clear prints.

Cotton Bamboo

Cotton Bamboo

Cotton bamboo blends natural cotton and bamboo fibers, combining the best qualities of both. It absorbs moisture well, dries quickly, and is naturally antibacterial, making it a good choice for frequently worn clothing or those with sensitive skin.

Cotton Spandex

Cotton Spandex

Cotton spandex combines cotton and spandex fibers, offering unique characteristics like elasticity. This fabric requires specific screen printing inks that can adhere well to its elastic surface.

Tencel Modal Blended with Cotton

Tencel Modal Blended with Cotton

Tencel Modal is an eco-friendlier fiber made from beechwood, known for its softness and strength. When blended with cotton, it becomes durable, easy to care for, and comfortable. This blend is excellent for various types of clothing requiring screen printing.

Cotton Slub

Cotton Slub

Cotton slub offers a unique textured look with an uneven surface, providing an interesting appearance for printed designs. It absorbs ink well, essential for vibrant and sharp colors in screen printing.

You can choose the fabric that fits your budget and needs. Interested in trying these fabrics? Feel free to ask Paramatex. Our fabrics are guaranteed high quality. Explore our products in the catalog or visit our showroom in Bali. We look forward to hearing from you!